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Nanoantennas and their arrays (metasurfaces) provide a versatile platform for controlling the coherence of thermal emission. Conventional designs rely on global heating, which impedes emission efficiency and on-chip integration. In this work, we propose an electrically driven metasurface composed of a Yagi-Uda nanoantenna array interconnected by S-shaped electrode wires, which enables the concurrent manipulation of thermal emission spectrally and directionally. A direct simulation approach based on the Wiener-chaos expansion method is employed for quantitative analysis. Our metasurface device exhibits a narrowband emission with high directivity, which is one order higher than that of a single nanorod antenna case. The modeling framework established in this work opens a promising route for realizing coherent mid-infrared emission by metasurfaces. 

Plasmonic metasurfaces with adjustable optical responses can be achieved through phase change materials (PCMs) with high optical contrast. However, the on–off behavior of the phase change process results in the binary response of photonic devices, limiting the applications to the two-stage modulation. In this work, we propose a reconfigurable metasurface emitter based on a gold nanorod array on a VO2 thin film for achieving continuously tunable narrowband thermal emission. The electrode line connecting the center of each nanorod not only enables emission excitation electrically but also activates the phase transition of VO2 beneath the array layer due to Joule heating. The change in the dielectric environment due to the VO2 phase transition results in the modulation of emissivity from the plasmonic metasurfaces. The device performances regarding critical geometrical parameters are analyzed based on a fully coupled electro-thermo-optical finite element model. This new metasurface structure extends the binary nature of PCM based modulations to continuous reconfigurability and provides new possibilities toward smart metasurface emitters, reflectors, and other nanophotonic devices. 

Abstract This research advances the field of additive manufacturing (AM) of silicon carbide (SiC) ceramics by integrating spark plasma sintering (SPS) to enhance material density, mechanical strength, and thermal properties. Traditional AM techniques struggle to achieve the high‐density SiC required for demanding applications, such as aerospace engineering, where high thermal conductivity and mechanical strength are paramount. Our study addresses these challenges by incorporating SPS as a post‐processing step, achieving near‐theoretical maximum densities and significantly reducing porosity, thereby resulting in outstanding thermal conductivity in SiC ceramics. We developed a specialized SiC ink optimized for 3D printing, ensuring structural integrity after deposition through tailored rheological properties. The application of SPS facilitates rapid, uniform sintering, essential for attaining superior density, mechanical properties, and thermal performance. Our experimental results, confirmed through scanning electron microscopy analysis, demonstrate significant microstructural properties, mechanical strength, and thermal conductivity, showcasing the effectiveness of integrating SPS in AM processes. This innovative approach not only expands the capabilities of AM in producing complex, high‐density ceramic structures but also broadens the potential applications of SiC in demanding environments. 

Metasurfaces consisting of an array of planar sub-wavelength structures have shown great potentials in controlling thermal infrared radiation, including intensity, coherence, and polarization. These capabilities together with the two-dimensional nature make thermal metasurfaces an ultracompact multifunctional platform for infrared light manipulation. Integrating the functionalities, such as amplitude, phase (spectrum and directionality), and polarization, on a single metasurface offers fascinating device responses. However, it remains a significant challenge to concurrently optimize the optical, electrical, and thermal responses of a thermal metasurface in a small footprint. In this work, we develop a center-contacted electrode line design for a thermal infrared metasurface based on a gold nanorod array, which allows local Joule heating to electrically excite the emission without undermining the localized surface plasmonic resonance. The narrowband emission of thermal metasurfaces and their robustness against temperature nonuniformity demonstrated in this work have important implications for the applications in infrared imaging, sensing, and energy harvesting.